Andon board: real-time monitoring & process optimization

An Andon board makes the state of your production visible in real time – machine status, faults and progress at a glance. With Peakboard's digital Andon system, your teams spot deviations instantly, react faster and cut downtime – with no programming required.

Andon board for visualising production stations with status indicators, flow, and order progress.
Leading companies rely on Peakboard

A step ahead with a smart Andon system

Keep an eye on your production in real time, react immediately to faults and optimize processes efficiently. Peakboard ensures greater transparency, less downtime and maximum efficiency.

Challenge

  • No real-time insights into production
  • Delayed responses to disorders
  • High manual effort for data evaluation

Solution with Peakboard

  • Real-Time Data Visualization & Monitoring
  • Automatic alerts in case of discrepancies
  • Intuitive dashboards for a better overview

Result

  • More transparency & faster decisions
  • Less downtime & reduced costs
  • Optimized processes & higher efficiency

Fully adaptable to your needs

Shop Floor Management
As flexible as your processes.

With Peakboard, you create a centralized and flexible solution for your daily shop floor communication – perfectly tailored to your individual workflows.

Employees wearing safety vests and helmets in front of a Peakboard digital shop floor dashboard in a modern production environment. Visualization of task statuses such as' New ',' Started ',' Completed 'and' Effective 'for efficient production control and process monitoring.
  • Standardised SQDC reports for a quick overview of the regular meeting
  • Define your own key figures manually or automatically
  • Capture, edit, and track measures — structured and team-oriented
  • Assign responsibilities with notifications via email, MS Teams, or Slack
  • Adjust menu structure and content to fit your department’s needs
  • Store historical data and analyze it with Power BI, QlikView, or Tableau

Discover how flexible shop floor management can be with Peakboard

All of your data.
One platform.

Peakboard connects your systems and brings all data to one platform — for visualization, automation and individual applications.

How to bring transparency and speed to your processes in 30 days

Implementing new software shouldn't take a year.

Get started for free with Peakboard Designer

Create your interactive Andon board to monitor production data and machine status in real time and react immediately to deviations. Get started quickly and easily with our Andon template — without any programming knowledge.

Peakboard Designer for creating an Andon board with station status, key figures, and production workflow.
Andon board with peakboard — the ideal solution

With Peakboard A flexible and individually adaptable Andon solution is available to you. Integration into existing machines and systems is easy, which ensures seamless integration into the manufacturing process.

Benefits of an Andon board

Production downtime and inefficient processes can result in significant costs. A digital Peakboard Andon Board helps to identify problems at an early stage and to counteract them efficiently. The continuous display of relevant information gives both machine operators and managers a clear overview of the current status of production. This makes it possible to immediately identify deviations in the process, to keep an eye on production goals and to initiate necessary measures directly.

In addition to real-time error detection, an Andon board also improves team collaboration. Employees can act proactively because they are always informed about current developments. This reduces unnecessary downtime and increases productivity sustainably.

The most important features of an Andon board

In addition, a digital Andon board enables:

  • Instant fault detection through real-time data
  • Optimizing production processes through transparent visualization
  • Reducing downtime through faster responsiveness
  • Automated or manual interaction using touch screens or buttons
  • Integration of signal lamps for visual warning in case of faults

This is how the Andon system works

  1. Andon board: Visually displays the current production status and makes deviations immediately visible.
  2. Andon light: Uses a traffic light system (green, yellow, red) to indicate the status of machines or processes.
  3. Andon cord (emergency line): Enables employees to manually report a malfunction and thus trigger an immediate response.

Key figures on an Andon board

  • Overall equipment effectiveness (OEE): A key figure for measuring production output.
  • Cycle times: Comparison of target and actual values to identify deviations.
  • Downtimes & error rates: Key indicators to reduce production losses.
  • Production progress & goal achievement: A clear presentation of ongoing manufacturing processes and set goals.

What makes Peakboard's Andon Board special

The Peakboard Andon Board is characterized by its easy integration and high flexibility. You can quickly connect it to your existing production processes — without complex programming. Peakboard also offers you:

  • One intuitive visualization of important production figures
  • Interactive control options via touchscreen or button
  • Data write-back in ERP or MES systems for always up-to-date data
  • Integration of signal lamps to visually support processes
Related articles

Used by industry experts
to cleverly simplify processes.

So nutzt BWI Group Peakboard, um komplexe Prozesse zu vereinfachen und messbar besser zu machen.

BWI Group logo: stylised wordmark with blue lettering on a white background.
Company building of the BWI Group with a modern glass façade and corporate logo. Depiction of the company location, IT service provider, and modern architecture in a business environment.

“Using Peakboard has improved our quality, increased efficiency and motivated employees. The implementation was extremely fast. Overall, it was a small step with a big impact.”

Jordan Marlin – Manager Operational Technology, Industry 4.0 Engineering at BWI

Save time with our templates

No time for long designs? No problem: Use one of the many ready-made templates for dashboards and applications — e.g. for production monitoring, warehouse management or quality assurance. Pick a template, customize it, and you're done.